Episode 19 with Trevor Palmer : What's Broken in EV Charging and How to Fix It

The electric vehicle (EV) revolution is in full swing, but there’s a major challenge that often gets overlooked: installing EV chargers. While we focus on battery range and autonomous tech, the real bottleneck lies underground - charging infrastructure groundwork.

Here’s what you need to know about the issues and innovative solutions reshaping EV charging.

The Problem: Complex and Slow Installation

Installing EV chargers isn’t as simple as plugging them in. It involves:

• Excavation

• Navigating underground utilities

• Pouring concrete

• Delays due to weather dependency

This often causes significant delays and frustration, especially for large-scale projects.

The Solution: Pre-Cast Foundations

Trevor Palmer, founder of EV Blocks, tackled this problem head-on with pre-cast concrete foundations. These ready-made blocks eliminate on-site concrete pouring, reduce drying times, and simplify the installation process.

Key Benefits of EV Blocks:

• Universal Adapter Plate for quick hardware swaps without digging up the base

• Hollow Design for easy cable ducting and future upgrades

• Enhanced Security to prevent cable theft before chargers are installed

Why Future-Proofing Matters

Traditional charger foundations often require excavation to replace outdated hardware. The universal adapter plate in EV Blocks allows site owners to switch between charger brands, like Tesla or Kempower, with minimal effort. This ensures:

• Longevity of infrastructure

• Adaptability to new technologies

Scaling the Solution Globally

Shipping heavy concrete globally is expensive. To solve this, EV Blocks partners with local manufacturers in regions like the US, UK, France, Belgium, and Australia. This approach:

• Reduces shipping costs

• Adapts designs to local climates (e.g., deeper frost lines in the US)

The Future of EV Charging

The industry is shifting towards modular DC charging systems. Instead of large, all-in-one units, sites are adopting central power cabinets with smaller satellite units.

Benefits of Modular Systems:

1. Lower Repair Costs – Replacing a satellite is cheaper than a full DC charger.

2. Scalability – Start small and expand as demand grows, especially with modular foundation systems like EV Blocks.

Building the Foundation for Tomorrow

Innovation isn’t always digital. Trevor Palmer’s EV Blocks shows how clever engineering can overcome logistical challenges and future-proof EV infrastructure.

By simplifying charger installation and enabling easy upgrades, we can accelerate the transition to electric mobility. For fleet managers, developers, and EV enthusiasts, the message is clear: it’s time to stop reinventing the foundation.

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